Brewster 'Bros. in Sandvik' to support its circular business

Brewster Bros. has recently received a QJ341 mobile jaw crusher for its recycling operation in Livingston, West Lothian, Scotland.
Crushing Static & Mobile / March 16, 2022
By Guy Woodford
Brewster Bros.' Sandvik QJ341 mobile jaw crusher in action at the company's recycling operation in Livingston, West Lothian, Scotland

The firm prides itself on its state-of-the-art recycling plant and sustainable operation, from where it recycles, reuses and resells high-quality products to its customers.

A family-run business, Brewster Bros. has evolved over the years. Originating from an arable and livestock farm founded by Alex Brewster (senior), father of current chairman Alex Brewster, in 1954, the company transitioned to property management and development, then quarry restoration. Since 2017, it has operated as a sustainable resource management business. The firm is now a one-stop-shop for recycled aggregates and waste management. Brewster Bros. says its customers positively impact the environment by using their high-quality recycled products and sustainable waste management services, which saves them time and money.

Originally farmers, the Brewsters are no strangers to circular thinking, and it was during the restoration of a redundant quarry in the decade from 2007 to 2017, that twin sons David and Alex, along with Alex's son Scott (representing the third generation of family involvement), acknowledged that something had to be done. The restoration allowed for a residential scheme and associated country park, using excavation waste from local construction sites as a backfilling material. This resulted in a large volume of quality materials going to waste. The realisation and desire to change the linear ''take, make, waste'' approach in the construction industry became more apparent. This was the inspiration behind the business innovative circular approach to waste management and recycled aggregates.

In 2017, Scott, Alex and David's vision was realised, and Brewster Bros. was incorporated to purchase the shareholdings of local haulage contractor Henry Gillies. The Brewsters took over Henry Gillies' fleet of trucks and HGV drivers and the Drumshoreland Bing, which at the time was an exhausted heap of spent oil shale that had previously been extracted for the secondary aggregate known as blaes. It has since been restored and is now the site for the recycling facility just outside Livingston.

In addition to its static wash plant, to recycle the construction, demolition and excavation waste, Brewster Bros. needed a reliable piece of equipment that would withstand the daily rigours and huge volumes of material needed to be processed. This came in the form of an Extec mobile jaw crusher (forerunner to the Sandvik QJ340 and current model Sandvik QJ341), which the firm bought as part of the Henry Gillies' investment. The firm has not looked back since.

Needing to upgrade its plant to process the feed material to reduce to 75mm down to produce 6F5 crusher run, the QJ341 mobile jaw crusher was the obvious choice. 

An evolution from its predecessor, the QJ341 comes with the same customer-focused elements but has several upgraded features for increased productivity, higher uptime, improved safety and ease of operation. 

The Brewsters in front of the company’s new Sandvik QJ341 mobile jaw crusher
From left to right: Malcolm Livingstone, plant manager - Jamie McCrimmon, plant operator - Ethan Patterson, plant operator in front of Brewster Bros.' new Sandvik QJ341 mobile jaw crusher

Its user-friendly PLC control system combined with My Fleet telematics offers a more advanced and simple to operate machine. These include a load control system for the feeder drive and jaw level sensor to monitor feed and ensure continuous and uninterrupted crushing. The wealth of data included with My Fleet, which comes with seven years' complimentary data subscription, enables remote monitoring and minimal operator intervention, all through the visibility of data available on the online portal. 

The QJ341 is the perfect solution for Brewster Bros.' recycling application. Featuring a 1200 x 750mm jaw, it has a hydraulically adjustable CSS and reverse crush function. This helps to relieve blockages, which, combined with the hydraulically lowering main conveyor, is a key benefit of the QJ341 in recycling applications. 

Equipped with an emissions-compliant engine for reduced emissions and lower operating costs, the QJ341 has a lower environmental impact. One aspect that surprised Brewster's compared to its previous model is the lower noise emissions, which help improve working conditions on-site.  

Sandvik Mobile crushers and screens are pioneers in the industry starting to use HVO (Hydrotreated Vegetable Oil), with the first units to leave the factory in 2021. This can easily be used as a 'drop-in' replacement over diesel without changing the engine or fuel systems. Using this low carbon renewable fuel can reduce greenhouse gas emissions by up to 90% over the fuel's life cycle compared to fossil diesel, according to EU Renewable Energy Directive (2009/28/EC). This marries perfectly to Brewster's circular approach and company vision.

Scott Brewster, managing director, comments: "We pride ourselves on making a positive environmental impact. We have already switched over our fleet of trucks to HVO, and knowing that we can do the same with our mobile crusher is a huge benefit."

Choosing recycled over virgin aggregates helps support the local economy without damaging the local environment. Brewster's recycled aggregates comply with the WRAP Quality Protocol, are certified to the Specification for Highway Works and meet British industry standards. The company's sand and gravel are high quality and come with a low carbon footprint.

Brewster's contribution to the environment was acknowledged in the industry in October 2021 with the VIBES Outstanding Achievement Award, which was presented in partnership with the Scottish Environment Protection Agency (SEPA) and The Scottish Government. This prestigious award recognises Scottish businesses hailed for their environmental innovation and sustainability. In December 2021, at The Herald's Scottish Family Business of the Year Awards, Brewster Bros. took home the Family Business of the Year (Small) award.

When asked about the level of service and customer support received from Sandvik, Scott says: "We have always had a good experience with the old machine; good maintenance service and our sales representative knows our application and the machine inside out. We wouldn't hesitate to buy from Sandvik again. The service we receive is top class."

 

 

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