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CEMEX takes sun-seeking route to decarbonised cement

Global building material giant CEMEX and Synhelion have developed a groundbreaking technology designed to fully decarbonise the cement manufacturing process based on solar energy.
By Guy Woodford October 1, 2020 Read time: 2 mins
Render of a solar cement plant
Render of a solar cement plant

The groundbreaking advancement is an important element of CEMEX’s current Climate Action strategy. Synhelion, based in Switzerland, is a global pioneer in the field of sustainable solar fuels and process heat.

The radically new approach is based on replacing the use of fossil fuels in cement plants with high-temperature solar heat, and capturing 100% of the carbon emissions, which are then utilised as feedstock for fuel production, enabling cement manufacturing to achieve net-zero level. This is made possible by the unprecedented temperature levels of solar heat provided by Synhelion’s technology and its pioneering process to turn CO₂ into synthetic drop-in fuels, such as kerosene, diesel, and gasoline.
 
This solution is the very first to offer a comprehensive approach to decarbonise the cement industry. Following the research collaboration completed in spring 2020, CEMEX and Synhelion plan to adopt a staged approach towards implementing the technology. A pilot installation is expected to be incorporated into an existing CEMEX cement plant by the end of 2022 and gradually extended to a fully solar-driven plant.

Synhelion's 250kW solar receiver glows after testing because it reached over 1'500°C
Synhelion's 250kW solar receiver glows after testing because it reached over 1,500°C

“Our solar receiver demonstrably provides process heat at unparalleled temperatures beyond 1,500°C, and offers a clean alternative to burning fossil fuels,” said Gianluca Ambrosetti, CEO of Synhelion. “The CO₂ emissions from the cement manufacturing mix with the heat transfer fluid for our solar receiver and are integrated into the process. As we are working in a closed-loop system, the CO₂ emissions can be easily extracted. We then close the carbon cycle by using CO₂ to produce fuels.”

“We are witnessing a completely novel way to manage the emissions from cement production by using solar heat in an advanced and sophisticated manner,” said Davide Zampini, CEMEX head of Global R&D and IP Management. “The partnership with Synhelion reinforces our determination to decarbonise cement production and is the outcome of our persistent R&D efforts to develop sustainable solutions as well as identify strategic partners at the forefront of innovation. Synhelion shares our commitment to closing the carbon cycle and our collaboration should enable CEMEX to accelerate the pace towards achieving its net-zero CO₂ ambition for 2050.”

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