The transformative programme is designed to make cement manufacturing more efficient through better plant optimisation, higher plant availability and a safer working environment, and is part of Holcim’s Strategy 2022 – ‘Building for Growth’, which was launched globally in July 2019.
The four-year programme aims to create a global network of over 270 integrated cement plants and grinding stations in more than 50 countries by applying automation technologies and robotics, artificial intelligence, predictive maintenance and digital twin technologies to the entire production processes.
The Plants of Tomorrow initiative is being simultaneously implemented in other key markets for Holcim in Switzerland, France, Germany, United Kingdom, United States, Canada and Russia.
Neeraj Akhoury, CEO India Holcim and MD & CEO of Ambuja Cements, said: “As an industry leader we are looking at 'Plants of Tomorrow’ as a big opportunity and responsibility to place India on the map of global cement manufacturing.
"This path-breaking project will lead to transformative outcomes not just in terms of operational and financial gains but also make cement manufacturing in the country environmentally sustainable and create a safe work environment for our colleagues across all our plants.”
Holcim says that a Plants of Tomorrow certified operation promises 15 to 20% more operational efficiency compared to a conventional cement plant. Another Plants of Tomorrow initiative is PACT - the Performance and Collaboration Tool – which effectively focuses operational decisions based on data about weekly operations, monthly performances, projects and actions.
Both companies have already implemented tools such as Distributed Control System (DCS), Tool Location System (TLS) and Supervisory Control and Data Acquisition(SCADA) to increase plant efficiency and uptime.
The companies have also introduced Internet of Things (IoT) across the manufacturing value chain by leveraging artificial intelligence and machine learning through the Press Release project EDGE to facilitate rapid deployment of predictive models and seamless connectivity with plant data sources.Launched almost a year ago, another innovation - the Remote Troubleshooting Tool using Smart Glass Technology has proven to be a delight for site engineers. This two-way tool is designed to ensure timely and expert support to plants, especially during this pandemic where this tool has been considered a boon.
